At Conveyors & Equipment, we excel at providing tailored material handling solutions that address our clients’ unique challenges. One such project involved upgrading the bucket elevator system and a custom conveyor design for Momentum Recycling, a customer grappling with significant maintenance issues and product loss.
The Challenge
Momentum Recycling faced a critical need to replace their existing bucket elevator, which had become a maintenance nightmare. The worn-out chutes not only caused frequent breakdowns but also led to substantial product loss, impacting their overall efficiency and productivity.
The Solution: A New Bucket Elevator System
Conveyors & Equipment stepped in to design and implement a robust solution that would resolve these issues and enhance Momentum Recycling’s operations. The project involved several key components:
- 75’ Tall Bucket Elevator by Sweet Manufacturing: A new, high-performance bucket elevator was installed, replacing the old, unreliable machine.
- Rubber Lined Spouts: The design team created new rubber lined spouts to reduce wear and tear, further minimizing maintenance needs and preventing product loss.
- Vortex Divert Gate: An innovative divert gate by Vortex was integrated into the system, allowing employees to switch bins from ground level. This eliminated the hazardous and time-consuming task of sending employees to the top of the silos to manually switch the gate.
Project Execution
The project was executed with precision, ensuring minimal disruption to Momentum Recycling’s operations. The integration of the new bucket elevator and the redesigned spouting system was seamless, thanks to the meticulous planning and execution by the Conveyors & Equipment team.
The Outcome
The new bucket elevator system transformed Momentum Recycling’s operations. Key benefits included:
- Reduced Maintenance: The robust design of the new bucket elevator and the rubber-lined spouts significantly lowered the maintenance requirements.
- Eliminated Product Loss: The enhanced chuting system eliminated the product loss that previously plagued the infeed and outfeed processes.
- Improved Safety and Efficiency: The Vortex divert gate allowed for safer and more efficient bins switching from ground level, removing the need for employees to climb to the top of the silos.
Customer Satisfaction
Momentum Recycling was highly satisfied with the results of the new equipment. The improvements not only enhanced their operational efficiency but also provided a safer working environment for their employees.
Why Choose Conveyors & Equipment?
- Expertise: Decades of experience in material handling solutions.
- Customization: Tailored solutions that meet specific operational needs.
- Reliability: High-quality products designed for durability and efficiency.
- Commitment: A dedicated team focused on customer satisfaction and operational excellence.
When you need to upgrade your material handling systems, think of Conveyors & Equipment. Our expertise and dedication to finding the right solutions ensure that your operations run smoothly and efficiently.
Ready to Enhance Your Operations?
This custom conveyor design for Momentum Recycling is just one of our many valued client success stories. If you’re looking for a custom conveyor belt solutions, we’d love to work with you! Contact us today to discover how we can help improve your material handling processes.
Focusing on providing you with customized material handling, belting, and engineered solutions, ensuring you get the expertise and
support you need to keep your operations running smoothly
